The stories centered around Clutch Cargo, described as "a writer and pilot with a muscular build, white hair and rugged good looks". As was typical of adventure serials, Clutch Cargo was sent around the world on dangerous assignments. Accompanying him on the assignments were his young ward Spinner and his pet dachshund, Paddlefoot. Live-action footage of an airplane was used as well, specifically that of a rare 1929 Bellanca C-27 Airbus.
Hal Smith, the voice of Owl in Disney's Winnie the Pooh series, and playing Otis Campbell on The Andy Griffith Show, was the voice of Clutch's grizzled, pith-helmeted friend Swampy, as well as numerous other characters.
In all, 52 Clutch Cargo adventures were produced and then serialized in five five-minute chapters each. The first four chapters naturally ended in cliffhangers, with the fifth chapter concluding the adventure. Haas explained the format of the show: "Each story is done in five five-minute segments so the stations can run one a day on weekdays, then recap the whole for a half-hour Saturday show. It's flexible and works very well."2
Because of budgetary limitations and the pressure to create television animation within a tight time frame, the show was the first to use the "Syncro-Vox" optical printing system. Syncro-Vox was invented by television cameraman, and partner in Cambria Studios, Edwin Gillette, as a means of superimposing real human mouths on the faces of animals for the popular "talking animal" commercials of the 1950s. Clutch Cargo employed the Syncro-Vox technique by superimposing live-action human lips over limited-motion animation or even motionless animation cels.
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